security - backup jan 2019 - Echo Marine Group

Evolution Commercial Online Test

You are required to get a 100% correct score to pass the test.

Name Business Email Phone Number

Evolution Commercial Induction Test

For this part of the test, make sure you have read the Employee / Contractor Induction Manual thoroughly.

You are running late for work, who would you inform and when?

Your Manager

Your Supervisor as soon as possible

Your Manager when you get to work

Payroll

You have a severe case of Flu and are contagious, what would be expected of you regarding work?

Turn up to work at the normal time and carry on with work as normal

Don’t turn up and wait for your supervisor to get hold of you

Ring your supervisor first opportunity, stay home until you are well enough to return to work and follow with sick leave and doctors forms as required

Let the Production Manager know how sick you really are

You are being picked on at work by a fellow employee. You feel uncomfortable with what they are saying and don’t want to come to work. What action would you take?

Avoid interactions with the fellow Employee

Inform your Supervisor/Manager and go through Evolution Commercials Dispute Resolution Process

Avoid coming to work

Take Sick leave and register a complaint with the Fair Work Ombudsman

What PPE (Personal Protective Equipment) is expected to be worn by Employees working within the workshops of Evolution Commercial?

HiVis Work Shirt, Long Cotton Drill Trousers, Hard Hat, Safety Glasses, Safety Work Boots and Hearing Protection

Thongs, Shorts, Singlet

Coveralls and Sandshoes

Neat Casual Attire

When Grinding or Milling, what is the minimum PPE requirements?

Safety Glasses

Face Shield

Hearing Protection

All of the above

You want to have a cigarette at work, where can you partake in a quick ciggie?

Where you are working, providing you are wearing your PPE

Within the designated smoking areas, 20M from front door on grassed area and the East End of the Southern Bay during break times

Behind the chemical storage containers

Just light up where you are, when you feel like it

You see one of your fellow employee’s take a grinder and places it in their back pack, what course of action would you take?

Ask how much they go for at Cash Converters and take some yourself

Ignore what the employee has done, as it’s none of your business and you don’t want to get involved

Go through their back pack while they’re not looking and retrieve the grinder

Report the incident as a suspected theft to your Supervisor, who will deal with the issue confidentially on behalf of Evolution Commercial

You are next to an employee welding, when plastic in the vicinity catches alight, causing a fire. What are your immediate actions?

Panic, screaming out of control, running out of the area

Raise the alarm by yelling “Fire, Fire, Fire”, describe the risk and attempt to extinguish the Fire with a first aid appliance ONLY IF SAFE TO DO SO, Ring 000 Emergency Services as required

Walk out of the compartment and leave it to someone else

Keep working as someone else will sort it

The fire is now out of control. You hear a “Beep, Beep, Beep” alarm, what is your required action at this alarm?

Isolate Gas Bottles, turn off electrical equipment, render the area as safe as possible and advise others near you to standby to evacuate

Run to your Supervisor and ask him what the alarm means

Continue work, whilst complaining to your colleagues how annoying the alarm sound is

Ignore the sound and continue working

10.

The Alarm has changed tone to a “Woop, Woop, Woop”, what action is now required for all employees of Evolution Commercial?

Ignore the noise and continue work, it is only noise

Immediately evacuate the work area in an orderly fashion (Walk, not Run) via walkways and emergency exits to the nearest muster point (Mezzanine and Offices, north car park at the front of the facility - Muster Point 1, Workshop floor to the southwest - Muster Point 2)

Head to the time clock and clock out for the day

Put in some ear plugs

11.

You have cut yourself on a sharp edge requiring a Betadine Wipe and a Band Aid. What course of action is expected from you relating to a minor work related injury?

Wrap the injured area in a rag and stop bleeding over the work areas

Head to Evolution Commercials First Aid Point, clean the wound, apply a Band Aid, enter the injury details in the Register of Injuries book and let your Supervisor know first opportunity.

Leave work without informing your supervisor and head to your own doctor

Ignore it and hope it doesn't leave a scar

12.

You are working next to someone who is using a miller, the miller has kicked, the worker has lost control and now the miller has caused a deep cut to their left arm. What action do you take?

Ignore their misfortune and continue working

Move away from the injured person, as you don’t want to get involved

Call for help, try to stop the bleeding, get a supervisor (all Evolution Commercial Supervisors are trained in First Aid) and take them to the First Aid room

Leave the worker to their own devices

13.

You are unfortunately the injured person, you have been taken to Evolution Commercials preferred medical provider (Sonic HealthPlus Naval Base, RediMed Rockingham for Back related injuries) for medical attention. You have been given a First Medical Certificate and sent back to work. What is the course of action required by Evolution Commercial?

A Drug screen as per Evolution Commercials Drug and Alcohol Policy, an Incident/Near Miss Investigation Form filled out, a claim form to Evolution Commercials Workers Compensation scheme and undertake any Return to Work Program

Bin the First Medical Certificate and go back to work

Pay the Medical Expenses and take the rest of the day off

Let your Supervisor know you’re back and pretend the injury never happened

14.

You have been instructed to do a job with a Power Tool you have never used before, you do not feel confident in using this equipment. What course of action would you take to become familiar and competent using this tool?

Take it for a test drive and hope for the best

Just use it, what’s the worst that could happen right?

Seek assistance from your Supervisor, who will run you through the operation of the equipment and deem you competent when you have been successfully trained

Ask your workmate to do the job for you

15.

You have been deemed Competent by your Supervisor on the use of this Equipment. You go to undertake the job, what checks of the Equipment would be expected before plugging in the machine and using it?

No damage to the Electrical Cord

Machine looks in good service and repair

Test Tag is the right colour and is in date

All of the above

16.

You are using this new piece of equipment and you accidently damage the power cord, exposing the internal wiring. What is required by you to ensure safety in the workplace?

Wrap the damaged section in some tape and get on with the job

Don’t let the exposed wires come in contact with anything metal and keep using the machine

Immediately switch the machine off at the power source, unplug, place an “Out of Service” tag on the machine and return it to the Electrical Section for repair

Move the inspection tag over the damaged section and return it to the store without telling anyone it’s damaged

17.

You are required to repair a piece of fixed workshop equipment. What is required before you start repair work?

Let your work mates know you are working on the equipment and not to start it

Isolate the equipment, lock out power and place a correctly filled out “Out of Service” tag on the equipment. Whilst you are working on the equipment, a correctly filled out “Personal Danger” tag is also to be used, which is to be removed when you have finished work for the day, with all tags removed only upon completion of repairs and the equipment is deemed safe

Place Danger Tape over the start button so the equipment can’t be started

Place Caution Tape around the machine so people know what’s happening

18.

Your Supervisor has asked you to undertake work in a fuel tank on board a vessel under repair. You have never been in a Fuel Tank before and are not sure what to do. What are Evolution Commercials requirements when working in any type of Confined Space?

Just get on with the job, “She’ll be right”!

Undertake a full risk assessment, Confined Space Entry Permit, you are not allowed to work in, or as a Sentry on, a Confined Space unless you have undertaken the appropriate Confined Space Work and Enter competency training and follow Evolution Commercials Confined Space Entry Procedure.

Hold your breath while you are in the tank, coming up for air as required

Put on a dust mask to help with the fumes

19.

You have undertaken Evolution Commercials requirements for working in a Confined Space. The fuel tank is assumed to be Gas Free and you are required to undertake welding repairs inside the tank. How do we conduct any hot work safely for Evolution Commercial?

Follow Evolution Commercials Hot Work Procedure prior to undertaking any Hot Works

Place a naked flame into the tank to see if flammable gasses are present

Just do the work, your Supervisor would have done the required checks, surely, right?

Get some other person to do the work

20.

Your Supervisor has asked you to work over the edge of a vessel under construction. The work is approximately 6 meters off the ground. Can you do this work, and if so, how would you undertake it?

Ensure Evolution Commercials Prevention of Falls Procedure is followed, if a scissor lift or other Elevated Work Platform (EWP) is required, the relevant Competency or High Risk License is required, Working at Height Competency is held and the required fall arrest equipment is used

Tie a piece of rope around your waist and get your mate to hold the end

Hang over the edge, just don’t go out too far

Hang off the scaffolding to reach the work area

21.

You are required to move several heavy items around the yard on a pallet. Can you operate the Fork Lift to do this?

Yes, you’ve seen them used before and don’t think it would be too hard to operate

Yes, you’ve done a few quick jobs on one before

Yes, providing you have undertaken formal training, hold the correct Worksafe WA High Risk Work License, it’s in date and you are required by your Section Manager to operate the Fork Lift on Evolution Commercials behalf

Yes, your workmate gave you a quick “Run Around” on the use of one

22.

JHA’s are used by Evolution Commercial to ensure workers are aware of their Safety responsibilities during work. What does JHA stand for?

Just Hardly Adjusting

Job Hazard Analysis

Jesters Hold Attitudes

Jokes Have Answers

23.

You need to access an area on the vessel under construction, but there is Scaffolding in the way. What can you do to “Get on with the Job”?

Just unbolt and remove the offending piece of Scaffolding

Undo and move the piece in the way to a new location, you’ll put it back at the end of the job

Work around the Scaffolding and fix up the bits not undertaken at a later date

Advise your Supervisor, who will place a Scaffolding request through Site Services to the Qualified Scaffolders who will modify the Scaffolding and re-issue a Scaff-Tag to ensure Scaffold Safety

24.

You need to run up to the Bank at lunch time to sign some documents for your mortgage. Can you just take off to the Bank?

Yes, providing you’re back in time

Yes, work owes you right!

Yes, Providing your Supervisor is happy for you to go (Plenty of notice is appreciated), you clock off and then clock back on when you return

No, no-one can leave the premises until home time

25.

Who would you approach if you have any concerns or queries with any aspect of your employment?

A colleague

An AME Employee

The COO

Your Supervisor/Manager

Evolution Commercial FRP Induction Test

For the FRP part of the test, make sure you have read the Safe Working with Fibreglass Induction Manual thoroughly.

26.

Occupational Exposure Standards are measured in 3 ways, which way are these measured?

OES-Peak, OES-STEL, OES-TWA

By sniffing the atmosphere

Asking your work mate how if he knows

Hoping the smell doesn’t give you a headache

27.

What is meant by the term OES Peak, STEL, TWA?

Peak: Maximum exposure to a substance that can’t be exceeded

STEL: Short Term Exposure Limit, 15 minutes max, with one hour break, not exceeding 4 x 15 minute periods in one work day

TWA: Time Weight Average, the maximum exposure averaged out over the period of an 8 hr day or 40 hour week

All of the above

28.

If an item is considered Toxic to the body, what does it do?

Injurious to human health either by Ingestion, Absorption or Inhalation

Nothing, no impact on the body at all

Might make you feel a bit off for a while

Gives you the opportunity for some time off

29.

What is the basic principal of the Fibreglass Process?

Don’t go near it, its black magic

To make surfboards

Resin; fibreglass reinforcement and a catalyst are all applied to a mould where polymerisation takes place. The resin changes from liquids or pastes to solids during the fabrication of the composite products.

To make boats

30.

How do Evolution Commercial manufacture Fibreglass products to reduce Styrene vapour release into the atmosphere?

Hand Layup of the product

Wet Spray Layup

Vacuum Infusion

Pour straight on to product

31.

What are some of the Process Hazards associated with the manufacturing process?

Health risk to workers arising from inhalation of dusts and absorption of chemicals

Fire or explosion risk from the resins and solvents used and vapours generated

Explosion risk from mixing different chemicals together without referring and adhering to manufacturer’s specific instructions

All of the above

32.

What are some of the Health Hazards associated with Glass Fibres?

Eye Irritation and Redness

Respiratory Tract Irritation

Skin Itch

All of the above

33.

Identify below some of the affects Styrene based Monomers have on the human body?

Moderate to Severe Irritation to the eyes

Respiratory system irritation including possible asphyxiation

Toxic effect on the body through skin absorption

All of the above

34.

Cobalt solution is used to Promote Resin for Catalysis, what health concerns are there associated with Cobalt Solution?

Will irritate eyes and skin on contact

Inhalation of Vapour will cause respiratory irritation, headaches and co-ordination loss

May cause an explosion if it comes in contact with Peroxide Catalysts

All of the above

35.

Dimethylaniline (DMA) is used in FRP manufacture as a promoter for Vinyl Resins. What are some of the hazards associated with this product?

Eye contact will cause severe irritation and corneal burns

Inhalation, Ingestion and Skin Absorption is Toxic

Reacts violently with Peroxide Catalysts

All of the above

36.

Methyl Ethyl Ketone Peroxide, or MEKP, is used to harden liquid resin into a hard plastic via an exothermic reaction (creates heat). What are some of the hazards associated with using this product?

Incorrect proportion mixing with resin can generate a fireball

Inhalation of vapour can cause severe irritation and pulmonary oedema (fluid accumulation in the lungs causing breathing difficulty)

Contact with organic combustible materials may cause a fire or explosion

All of the above

37.

To remove the cured FRP product from the mould, release agents are used to act as a barrier to stop the FRP sticking to the mould. How do these products affect the body?

Can irritate the respiratory tract

Inhalation of high vapour concentrations can lead to dizziness, co-ordination loss, nausea and vomiting

Dry out the skin leading to irritation and dermatitis

All of the above

38.

Fumed Silica, Talc, Calcium Carbonate etc can be added to resin to enhance its properties, with Pigments added for colour. Do these substances have an effect on the body?

They are dusty powders and depending on the substance may be toxic or an irritant. Substances that contain silica such as talc are known to cause silicosis of the lungs (lung fibrosis caused by the inhalation of dust containing silica)

No effect except make you cough a bit

Can block up your nose

Give you a bit of a rash

39.

Acetone is used at Evolution Commercial as a FRP cleaning agent. What are some of the hazards associated with Acetone?

Contact with the eye can cause irritation and conjunctivitis. Prolonged contact can cause permanent damage

Inhalation at high levels can cause irritation of the nose and throat and narcosis (A condition of deep stupor or unconsciousness produced by a drug or other chemical substance)

Highly flammable at low concentration levels. Vapours can travel a distance to an ignition source

All of the above

40.

True or false?

Occupational Safety and Health Regulation 5.19 requires that employers, main contractors or the self-employed must ensure that no person at the workplace is exposed to a hazardous substance in a concentration that exceeds the specified exposure standard.

Employees and the self-employed have a complementary duty to protect themselves and others from hazards.

True

False

41.

Evolution Commercial has a responsibility to its workers for which of the following?

To provide and maintain a safe and healthy working environment

To provide instruction and training on health and safety issues to all employees

To ensure appropriate and maintained personal protective equipment is used

All of the above

42.

Employees of Evolution Commercial have what following responsibilities?

To comply and conform with instructions given to them regarding their own health and safety and that of others in the vicinity

To comply with all standards, legislative regulations and procedures associated with FRP processing

To wear, as instructed, all personal protective clothing and equipment provided

All of the above

43.

How do Evolution Commercial Identify Hazards within the Workplace?

Risk Assessment

Job Hazard Analysis

Material Safety Data Sheets

All of the above

44.

What are the TWA and STEL for Styrene?

25 and 50 ppm

75 and 150 ppm

50 and 100 ppm

500 and 1000 ppm

45.

Storage of Chemicals safely require what following approach?

All containers tightly closed, away from sources of ignition and store in a cool, dry dark and well-ventilated area

Segregation of Incompatible Materials

Keep out of Direct Sunlight

All of the above

46.

Personnel working within Confined Spaces can be exposed to significantly high levels of hazardous vapours. How do Evolution Commercial prevent high exposure levels?

Ventilation of confined spaces

Suitable protective clothing, gloves, goggles, respiratory devices and barrier creams shall be used where required

Respiratory devices shall be worn where required

All of the above

47.

What Fire Precautions are required by personnel working for Evolution Commercial when manufacturing FRP Products?

Dust produced by grinding is highly flammable – meticulous housekeeping is essential. Surfaces shall be vacuum cleaned, not swept

Promoters and catalysts will react violently and spontaneously. The promoter must be stored, decanted or added at a point remote from the catalyst. Add promoter to resin and mix, then add catalyst

All work areas, identify the nearest fire extinguisher prior to commencing work

All of the above

48.

Housekeeping is of vital importance within the FRP work areas. How is this achieved?

Ensure work place area floors are of sound construction suited to the process, kept free of all obstructions and are cleaned regularly

Put all waste (off cuts, process waste, excess packaging material etc.) into the appropriate and labelled bins

Do not use previously contaminated rags and do not use the same cleaning rag on more than one type of chemical

All of the above

49.

Waste disposal is expected to be minimised wherever possible at Evolution Commercial. How does Evolution Commercial achieve this?

Acetone waste can be reduced by distillation to recover the acetone for re-use

Resin drums and containers may be suitable for recycling if they are sealed immediately after becoming empty

Waste Acetone is sent back for recycling

All of the above

50.

What are some of the requirements when undertaking area Safety Checks when working in the FRP area?

Exit/escape doors are sign-posted and unobstructed

Access to firefighting equipment is always clear

Firefighting equipment is in good order

All of the above

When you have carefully answered all questions, click Submit button below.

security – backup jan 2019

Evolution Commercial Online Test

Evolution Commercial Induction Test

Evolution Commercial FRP Induction Test